Considering the consumption amounts of the bulk colors in the recipes applied in textile dyeing processes, it is extremely difficult and risky to carry out the weighing, dissolving and distribution processes manually. As a result of incorrect calculations, wrong dyestuff selection and under or over weighing, which are frequently encountered in manual processes, your final product quality and repeatability will decrease, and your production costs will increase exponentially.
RDD has been designed with a modular dyestuff storage system that can be configured according to the needs of your factory and the number of bulk colors, and thanks to this flexible structure, it can be configured with variable silo numbers from 1 to 10. Trouble-free storage of dyestuffs is guaranteed thanks to the specially designed stainless steel stock silos, each of which has a volume of 450 liters and is suitable for perfect dyestuff storage.
RDD continuously measures the weight of the entire silo and the dyestuff it contains, thanks to 4 sensitive load cells integrated with each silo and integrated with the dosing units. As soon as the dyestuff request comes according to the dyeing recipe, RDD records the instantaneous weight of the entire silo and activates the dosing unit. While the powder dyestuff is transferred to the dissolving unit, the total weight of the silo is reduced as much as the amount transferred.
Thanks to its simultaneous weighing, dissolving and transfer technology, RDD completes the dosing process as only one operation, without portioning, regardless of the amount of powder dyestuff requested in your recipe. With RDD, which reaches a transfer rate of 10 kg/min, 50 kg of powder dyestuff can be transferred to the relevant dyeing machine within 5 minutes, and in direct proportion to this, all the bulk colors in your recipes are delivered to your dyeing machines within minutes without any upper limit. In addition, the powder dyestuff transferred from the silo by the dosing unit can be mixed with a predetermined and desired water ratio in the dissolving unit (1:2.5 - 1:4) and transferred to the dyeing machine additional tank simultaneously.
Regardless of the size of your factory, the raw material you will process and the dyeing method you apply, RDD is suitable for any dyeing process and machine. Thanks to RDD’s revolutionary weighing and dissolving principle, it performs simultaneous weighing, dissolving and transfer processes, so your bulk colors in your recipes are transferred to the dyeing machine additional tank within only minutes and without wasting time. With 4 sensitive load cells integrated into RDD silos, silo weight is continuously measured.
When the relevant dyestuff request in your dyeing recipe reaches the RDD, the screw feeder is driven, and the dyestuff is started to be transferred to the dissolving unit, and simultaneous weighing and dissolving are performed by calculating the reduced amount in the silo. Then, simultaneously, the relevant dyestuff solution is transferred to the related dyeing machine addition tank without any risk of color mixing, with ELIAR multi-line robotic dispensing technology and just-in-time distribution discipline.
